A medical device used in more than 80 percent of all procedures is getting a much-needed make-over from four biomedical engineering majors.

Doctors, veterinarians and other other medical personnel use electrocautery devices to remove unwanted tissue and to prevent or stop bleeding. The tool heats to 1200 degrees at the touch of a button and because it remains hot after use, the tip can accidently burn patients or the doctors, said Dev Mandavia, a student in Georgia Tech’s Wallace H. Coulter Department of Biomedical Engineering.  The current design also carries the risk of causing fires because the exposed tip can come into contact with flammable materials, he said.

The solution: a retractable tip.

“It’s pretty simple. We designed the tip so it automatically retracts back when it’s not in use and that eliminates the chance of any accidental injuries,” said Mandavia, who is from Duluth, Ga. “The new design allows us to improve safety without compromising usability.”

The change also earned the invention, CauteryGuard, a spot in the 2017 InVenture Prize finale.

Six teams are competing in this year’s annual competition, which encourages and supports students’ interest in innovation and entrepreneurship. The winner will be announced Wednesday night.

CauteryGuard is about the size and weight of a small flashlight. The pieces were 3D printed and it runs on two AA batteries, said Hunter Hatcher, a team member from Marietta, Ga. Hatcher was the lead designer and built much of the device in the BME Machine Shop. He also did some construction in the Invention Studio.

The team fine-tuned the CauteryGuard design through a class called Idea to Prototype, where students are assisted by faculty mentors and receive some seed money to build prototypes. The course is part of the CREATE-X umbrella, a Georgia Tech initiative to enhance and support entrepreneurship programs for undergraduate students.

While designing the device, the team surveyed medical professionals. More than 80 percent of the clinicians interviewed had experienced some form of self-inflicted injury from an electrocautery device at least once in the past year, said Devin Li, who is from Corning, N.Y.

The team is working on more surveys and is talking with doctors at Grady Memorial Hospital and Emory University Hospital as well as some plastic surgeons in California to learn about what improvements they would like to see to electrocautery devices, said Jack Corelli, who is from Philadelphia, Pa.

Win or lose the InVenture Prize, the team will continue working on CauteryGuard this summer through the CREATE-X Startup Launch program.